Dispensing and mixing system with two resin containers, a woman points at a stabilized process curve, an arrow feeds the setpoints back to the PLC

How RAMPF optimizes its dispensing process autonomously

Based on our Industrial Data Platform, a closed-loop control adjusts the dispensing parameters on its own – stable despite raw material fluctuations and changing ambient conditions.

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Customer
RAMPF Production Systems
Industry
Dispensing and automation systems
Services
IIoT solution, AI copilot, closed loop
Technology
Industrial Data Platform, drift detection

Starting point

RAMPF Production Systems builds dispensing and automation systems. In the dispensing process, raw material fluctuations and changing ambient conditions have a direct effect on the result.

Deviations in pressure, temperature and mixing ratio must be detected early. At the same time, every operator should reach the optimal result without lengthy onboarding.

Implementation

Based on our Industrial Data Platform (IDP), we developed an IIoT solution that connects the systems. It detects deviations in pressure, temperature and mixing ratio and adjusts the process parameters on its own.

For machine operation, there is an AI-based copilot. It gives data-driven recommendations and takes load off the operators.

In addition, there is a central machine history with documentation, integrated maintenance ticketing and analysis of past production runs. This digitalizes the support processes as well.

  • Drift detection for pressure, temperature and mixing ratio
  • Closed-loop control of the dispensing parameters
  • AI copilot for operation
Closed loop: an edge device sends data from the dispensing system to an AI model that returns setpoints to the control
Process curve first drifts and then runs stable within the tolerance band, below it KPI tiles

Result

The dispensing process remains stable, even when raw materials fluctuate and the environment changes. The copilot guides every operator to the optimum without senior-level knowledge. Dispensing and service knowledge is available at all times.

Yield
+18 %
Onboarding time
−90 %

Let’s talk about your project.

Tell us which machine, which line or which platform you want to make better use of. In a first call you get an honest assessment.